• About us
  • Contact us
Facebook Linkedin
ppm logo 250 2
  • Home
  • News
    • Acquisitions & evolutions
    • Efficiencies
    • Sustainability
    • Digital
  • Back Issues
    • Magazines
  • Directory
  • Special Projects
  • Media Kit
  • Events
  • Associations & Partners
Menu
  • Home
  • News
    • Acquisitions & evolutions
    • Efficiencies
    • Sustainability
    • Digital
  • Back Issues
    • Magazines
  • Directory
  • Special Projects
  • Media Kit
  • Events
  • Associations & Partners
Kyocera banner 2 1130x154

Partnerships key in establishing global tube production and decoration standards

TubePac International’s four-year objective of establishing a leading-edge, globally competitive multi-layer and HDPE mono-material tube manufacturing facility, with best-in-class printing and fault detection capabilities, offering more sustainable alternatives for oral care and cosmetic product tubes stands as a beacon of perseverance, adaptability and self-belief in fostering localised manufacturing.

15 May 2024
in Acquisitions & evolutions
0 0
0
DSC00162ED2

TubePac MD Glenton Pick and ROTOCON’s managing director Patrick Aengenvoort celebrate the progress made in enabling the localisation of oral and cosmetic product tube production through turnkey project investments.

Managing Director Glenton Pick exemplifies smart leadership by incorporating invaluable lessons learnt throughout his 26-year packaging industry career at companies such as Huhtamaki and Nampak. Fearless in his approach, he embraces innovation and isn’t hesitant to challenge conventional methods. 

‘Our vision from the outset has been to create a globally competitive production facility that stays ahead of the tube technology curve and facilitates brands in reducing the trade deficit by decreasing the percentage of completed tube imports (currently at 70 to 75%) via localised manufacturing capacity to the value of R3-billion that also opens export market opportunities,’ Glenton remarks. ‘Our ambitious two-year capacity building programme will enable the production of 280 million units per annum. We currently have installed capacity of 90 million units and will be commissioning a further capacity of 100 million units in July.’  

‘We have simplified the process of printing and slitting/rewinding the tube laminate material via superior expanded colour gamut (ECG) flexographic printing quality (360°, orientated) and can form the tube body, shoulder and cap on one machine, as well as include a foil seal for oral and cosmetics/personal care product customers targeting export markets,’ he reveals. 

The pristine cleanroom environment, which includes a camera system that enables customers to link in to view the status and progress of their jobs live, is a far cry from the original production and warehouse environment for desalination valves and canisters. 

‘I could envision its potential and the transformation work required to turn it into a world-class facility based in the east of Johannesburg,’ Glenton remarks.

Turnkey technologies

To understand how this all became possible, it’s necessary to rewind the clock to 2018, when Glenton met with ROTOCON managing director Patrick Aengenvoort, while he was looking at different printing technologies available for a recapitalisation project plan at his previous employer. 

Patrick accompanied Glenton on a visit to view an MPS EF340 in action in 2019.  The quality achieved by printing directly onto tube laminate, compared to using self-adhesive labels, left a lasting impression on him. Impressed by the demonstration, Glenton promptly signed an order for the MPS just before LabelExpo Europe 2019. However, the project was not approved by his previous employer.

Despite this setback, market customers urged Glenton to pursue and deploy this ambitious world-class technology programme. Following the conclusion of his employment, he embarked on a funding campaign and achieved success in securing a portion of the funding from the Department of Trade, Industry & Competition with the remaining amount obtained through loans from the Industrial Development Corporation (IDC) and personal funding.  ‘During this period, I had to go without a salary for close to three years. Although, I’m very grateful to both institutions for their support and belief in the project, the clauses and delays have been onerous and would have halted most other entrepreneurs and resigned them to failure,’ Glenton concedes. ‘In the final quarter of this year, I aim to be working with two funding institutions on using TubePac International as a case study to help their teams identify gaps and implement improvements in their application process as well as funding and loan systems to simplify assisting other manufacturing SMMEs in the future.’ 

He adds that what has kept him going when the original two-year plan became a four-year plan is the handpicked team who have remained loyal since the project’s inception, the unwavering support of his wife and family as well as a steadfast commitment to the overarching vision of empowering brands to implement significant localisation initiatives. ‘TubePac has become a very closeknit family during all the ups and downs. I previously worked with or hand-picked 24 of the 30 employees, mapped out a skills and management developmental programme for each (based on a three-tier succession plan) and implemented a dignity policy, where everyone’s treated equally and encouraged to interact confidently with visitors.’

SP700357 Enhanced NRED
TubePac’s team of 30 will grow to 40 in May, in preparation for the second oral care machine arriving in July.

Patrick adds that as a family-run business, ROTOCON also values honesty, transparency and consistency in offering strategic, technical, technological and customer service excellence. ‘We share the outlook of partnering with the best in terms of OEM and consumables suppliers. In addition, we were resolute in our belief in Glenton’s vision and that we could assist TubePac in creating a state-of-the-art tube making facility by, for instance, connecting the team with Acme Graphics to fingerprint the eight-colour MPS EF430 press for ECG printing the multi-layer and HDPE laminate material flexographically.’ 

ROTOCON and MPS also retained the original sales order number for three years until the press was delivered and commissioned in June 2023. Patrick describes the MPS EF430 as a next-generation, highly modular, fully automated flexo printing press built with multi-web functionalities, stable web transport and the MPS Ultra-flex rail system to incorporate a range of converting modules. ‘Furthermore, the MPSConnect feature, incorporating Performance Program functionality, enables real-time data collection for all printing and operational related processes such as web speed and tension, power usage, register and pressure settings, alarm messaging, humidity and environmental temperature,’ he states. ‘It is supported by a designated MPS performance team who helps TubePac define goals and actions for achieving press performance improvements.’

Hauke Liefferink, founder and MD of Acme Graphics, adds that by adopting ECG printing on the MPS EF430 from the outset – via Acme’s MultiGamut® single colour system to print without spot colours, using a fixed palette system such as CMYK plus orange, green and violet – TubePac International has significantly enhanced its profitability and reduced its environmental footprint. ‘This system’s especially beneficial for productivity when running multiple brand variants because operators don’t need to do wash ups with the fixed ink set, which stays in the MPS press, only changeover the sleeves and set the register and impression levels.’ 

DSC00306
TubePac MD Glenton Pick with head of printing, David van Onselen and head of forming, Roland van der Merwe. Their experience is instrumental in the company’s skills/developmental programme.

Additionally, stocking just seven primary colours, with no need to mix or adjust for spot colours, prevents having to send any inks to landfill and results in substantial savings across the board, Hauke reports. 

The MPS press has been mounted with an EyeC ProofRunner 100% inline inspection system and is connected via Quality Link workflow system software to the ROTOCON CHROME RSI 430 slitter/rewinder (both ordered at Propak Cape 2023) to check and remove any detected defects in the text, graphics, colour variations, variable data or 1D and 2D codes – making it easy to meet the stringent quality standards demanded by the cosmetics and personal care sectors. 

In addition, the highly-customisable CHROME RSI 430 slitter/rewinder has been specified with an upgraded drive system to rewind the tension-sensitive laminate materials at output rates of up to 320m/min, as well as an automatic slitting system to improve production efficiencies. 

DSC00403 Recovered

For this turnkey project, ROTOCON has also supplied TubePac International with an ECOLINE Eco Clean Plate Washer, ECOLINE Pro Clean Anilox Roller Cleaner, as well as consumables in the form of anilox rollers and doctor blades. Patrick describes the ECOLINE Eco Plate Wash 450 as providing a fully automatic, more environmentally responsible two-stage cleaning process. ‘The unique combination of a soft brush and special liquid cleaning solution ensures an efficient and gentle plate cleaning process during stage one. Rinsing with water removes the ink residue and cleaning fluid during stage two,’ he explains. ‘After hot air drying, the plate is 100% clean and dry and can be reused immediately. The whole process only takes a few minutes.’ 

Similarly, Patrick adds that the ECOLINE ultrasonic anilox roller cleaner quickly removes ink and dirt from any line count anilox cells. ‘It’s equipped with a roller swivelling wheel and constant temperature heating system, which reduces any “hot spots” in the liquid that can create high intensity power levels and potentially damage components.’

For Patrick it has been personally satisfying, partnering with Glenton and the TubePac International team. ‘Beyond supplying the state-of-the-art technologies required for this specialist turnkey project, ROTOCON’s excited to continue nurturing this long-term partnership and witnessing how the second growth phase will assist in enabling localised manufacturing capacity.’ 

Glenton Pick Brics SummitED

Localisation uptake

In September 2023, TubePac International hosted a two-day alignment Indaba at its facility and at Emperors Palace for two multinational customer teams. The event showcased presentations from the company’s equipment and consumables suppliers across six countries, detailing their technological capabilities and integration into TubePac’s developmental journey.

These capabilities, aligned to ISO 15378 standards, will enable the multinationals to localise a significant portion of their tube production. Moreover, it sets a precedent for future import replacements and competing in export markets (projecting R3-billion’s worth over the next two years), safeguarding local manufacturing jobs and bolstering the country’s GDP. 

Next phase of data and production expansion

Following the installation and commissioning of a second, larger SAESA 240 laminate tube forming machine in July, TubePac gears up for its next phase of expansion. Glenton reveals plans for acquiring a 1 500m2 warehouse in Q3 2024 and a black-tie grand opening in October, marking developmental and localisation milestones achieved, and acknowledging the steadfast support of staff, suppliers and customers. 

The company’s commitment to innovation is evident in its capability to produce paper-based and shouderless tubes when market demand materialises and the development of a Microsoft-based resource planning system by its IT specialist. ‘Unlike conventional ERP systems, our Digital Operations Platform (DOP) aims to centralise all data systems under one umbrella using AI, machine learning and cloud-based computing. Ultimately, this will streamline workflows and enhance efficiency, data accuracy and user-friendliness.’

TubePac aims to broaden its presence to the Western Cape by establishing a 1 600m2 production facility in Atlantis in 2025. ‘We are in the process of securing the funding for this R120-million investment through unconventional channels and approaches,’ Glenton reveals.

The PPM team anticipates reporting on these developments as TubePac continues setting new benchmarks in global tube packaging production, embodying Nelson Mandela’s philosophy: ‘It always seems impossible until it’s done’.

Click here to read this article in the E-mag
Post Views: 145
Previous Post

PPM – April 2024 Magazine

Next Post

Grand showcase for BOBST

Related Posts

01 Tapes Absto Jun25ED
Acquisitions & evolutions

ABSTO’s adhesive ambitions

10 July 2025
01 WaterBased MasterPlastics Jun25ED
Acquisitions & evolutions

Breaking the solvent habit

9 July 2025
01 SmartWorks Ipex Tauler Jun25ED
Acquisitions & evolutions

SmartWorks scales up with Tauler laminator

9 July 2025
Next Post
03 drupa BOBST [1]

Grand showcase for BOBST

To advertise here contact Samantha Moore on 073 195 1313 / Samantha@packagingmag.co.za

Recent Posts

Insert 03 New ROTOCON Jun25ED

Label power: precision, performance, perfection

11 July 2025
01 Tapes Absto Jun25ED

ABSTO’s adhesive ambitions

10 July 2025
01 WaterBased MasterPlastics Jun25ED

Breaking the solvent habit

9 July 2025
Kyocera banner 2 1130x154
Subscriptions

Kgaogelo Khumalo

  • +27 (0)10 594 0342 kgaogelo@packagingmag.co.za
Contact us

Susi Moore

  • +27 (0)10 594 0342 susi@packagingmag.co.za

Glywnnis Wells

    +27 (0)21 762 8825 glywnnis@packagingmag.co.za
Useful links
  • Terms & Conditions
  • Contact us
Find us
top
  • Home
  • About us
  • Back Issues
  • Directory
  • Special Projects
  • Media Kit
  • Events
  • Associations & Partners
  • Privacy Policy
  • POPIA/PAIA & Privacy
Menu
  • Home
  • About us
  • Back Issues
  • Directory
  • Special Projects
  • Media Kit
  • Events
  • Associations & Partners
  • Privacy Policy
  • POPIA/PAIA & Privacy

Copyright © 2024 Packaging and Print Media

No Result
View All Result
  • 404 Error, content does not exist anymore
  • About us
  • April 2010 – Online Magazine
  • April 2011 – Online Magazine
  • April 2012 – Online Magazine
  • April 2013 – Online Magazine
  • April 2014 – Online Magazine
  • April 2015 – Online Magazine
  • April 2016 – Online Magazine
  • April 2017 – Online Magazine
  • April 2018 – Online Magazine
  • April 2019 – B – Online Magazine
  • April 2019 – Online Magazine
  • Articles
  • Associations & Partners
  • August 2009 – Online Magazine
  • August 2010 – Online Magazine
  • August 2011 – Online Magazine
  • August 2012 – Online Magazine
  • August 2013 – Online Magazine
  • August 2014 – Online Magazine
  • August 2015 – Online Magazine
  • August 2016 – Online Magazine
  • August 2017 – Online Magazine
  • August 2018 – Online Magazine
  • Back Issues
  • Contact us
  • December 2010 – Online Magazine
  • December 2011 – Online Magazine
  • December 2012 – Online Magazine
  • December 2013 – Online Magazine
  • December 2014 – Online Magazine
  • December 2015 – Online Magazine
  • December 2016 – Online Magazine
  • Directory
  • Directory (Old)
  • Directory PPD
  • Event Calendar
  • Events
  • FAQ
  • February 2009 – Online Magazine
  • February 2010 – Online Magazine
  • February 2011 – Online Magazine
  • February 2012 – Online Magazine
  • February 2013 – Online Magazine
  • February 2014 – Online Magazine
  • February 2015 – Online Magazine
  • February 2016 – Online Magazine
  • February 2017 – Online Magazine
  • February 2018 – Online Magazine
  • February 2019 – Online Magazine
  • Festive 2018 – Online Magazine
  • Gallery
  • Home
  • Home-Bak
  • January 2010 – Online Magazine
  • January 2011 – Online Magazine
  • January 2012 – Online Magazine
  • January 2013 – Online Magazine
  • January 2014 – Online Magazine
  • January 2015 – Online Magazine
  • January 2016 – Online Magazine
  • January 2017 – Online Magazine
  • January 2018 – Online Magazine
  • January 2019 – Online Magazine
  • July 2009 – Online Magazine
  • July 2010 – Online Magazine
  • July 2011- Online Magazine
  • July 2012 – Online Magazine
  • July 2013 – Online Magazine
  • July 2014 – Online Magazine
  • July 2015 – Online Magazine
  • July 2016 – Online Magazine
  • July 2017 – Online Magazine
  • July 2018 – Online Magazine
  • June 2009 – Online Magazine
  • June 2010 – Online Magazine
  • June 2011 – Online Magazine
  • June 2012 – Online Magazine
  • June 2013 – Online Magazine
  • June 2014 – Online Magazine
  • June 2015 – Online Magazine
  • June 2016 – Online Magazine
  • June 2017 – Online Magazine
  • June 2018 – Online Magazine
  • June 2019 – Online Magazine
  • Login Customizer
  • March 2009 – Online Magazine
  • March 2010 – Online Magazine
  • March 2011 – Online Magazine
  • March 2012 – Online Magazine
  • March 2013 – Online Magazine
  • March 2014 – Online Magazine
  • March 2015 – Online Magazine
  • March 2016 – Online Magazine
  • March 2017 – Online Magazine
  • March 2018 – Online Magazine
  • March 2019 – Online Magazine
  • May 2009 – Online Magazine
  • May 2010 – Online Magazine
  • May 2011 – Online Magazine
  • May 2012 – Online Magazine
  • May 2013 – Online Magazine
  • May 2014 – Online Magazine
  • May 2015 – Online Magazine
  • May 2016 – Online Magazine
  • May 2017 – Online Magazine
  • May 2018 – Online Magazine
  • May 2019 – Online Magazine
  • Media Kit
  • News Categories
  • November 2009 – Online Magazine
  • November 2010 – Online Magazine
  • November 2011 – Online Magazine
  • November 2012 – Online Magazine
  • November 2013 – Online Magazine
  • November 2014 – Online Magazine
  • November 2015 – Online Magazine
  • November 2016 – Online Magazine
  • November 2017 – Online Magazine
  • October 2009 – Online Magazine
  • October 2010 – Online Magazine
  • October 2011 – Online Magazine
  • October 2012 – Online Magazine
  • October 2013 – Online Magazine
  • October 2014 – Online Magazine
  • October 2015 – Online Magazine
  • October 2016 – Online Magazine
  • October 2017 – Online Magazine
  • October 2018 – Online Magazine
  • PDF Text
  • POPIA/PAIA & Privacy
  • PPD Directory
  • Sample Page
  • September 2009 – Online Magazine
  • September 2010 – Online Magazine
  • September 2011 – Online Magazine
  • September 2012 – Online Magazine
  • September 2013 – Online Magazine
  • September 2014 – Online Magazine
  • September 2015 – Online Magazine
  • September 2016 – Online Magazine
  • September 2017 – Online Magazine
  • September 2018 – Online Magazine
  • Special Projects
  • Special Projects OLD
  • Terms & Conditions
  • Test
  • Test – June 2019 Magazine
  • Testimonials
  • testing
  • TopPages
  • WPMS HTML Sitemap

© 2025 JNews - Premium WordPress news & magazine theme by Jegtheme.

X