• About us
  • Contact us
Facebook Linkedin
ppm logo 250 2
  • Home
  • News
    • Acquisitions & evolutions
    • Efficiencies
    • Sustainability
    • Digital
  • Back Issues
    • Magazines
  • Directory
  • Special Projects
  • Media Kit
  • Events
  • Associations & Partners
Menu
  • Home
  • News
    • Acquisitions & evolutions
    • Efficiencies
    • Sustainability
    • Digital
  • Back Issues
    • Magazines
  • Directory
  • Special Projects
  • Media Kit
  • Events
  • Associations & Partners
20241212 Kyocera Banner1 1130x154

CAE celebrates two decades

3 September 2018
in August 2018
0 0
0

To read the magazine article, click here. 

 

Durban-based Ceramic Anilox Engravers has become a key anilox transfer technology player in the flexographic industry. As the company celebrates its 20th anniversary, Malissa Spies tracks its history and future plans. Photography: Dean Demos.

   

FROM humble beginnings in a shed in Witbank (Gauteng), Ceramic Anilox Engravers (CAE) now occupies a 3 500m2, ISO 9001-accredited facility in Redhill (KZN). This family-owned and operated business has grown from three to 25 staff members and become a well-established and trusted name among South African printers for manufacturing and refurbishing high-quality anilox rolls.

 

Seated at the boardroom table that’s been part of the company’s assets since inception in 1998, founder and MD, Tony Rich, proudly recalls how his idea of creating a ‘one-stop’ proudly South African facility for the local printing industry has become a reality. 

 

 

Today, CAE produces a wide variety of anilox technologies, ranging from mechanically-engraved to ceramic anilox rolls and sleeves, and lightweight anilox rolls for the narrow-web labelling and flexible packaging markets.

 

 

The company also offers a growing number of ancillary products and services, including ultrasonic anilox cleaning and related chemicals.

 

Out with the old

 

‘In the beginning, my vision for CAE was to reduce South Africa’s dependence on imported technology and to increase the country’s export potential,’ Tony explains. ‘Today, we pride ourselves on our ability to provide the industry with top-quality products that compete on a global scale.’

Reminiscing about CAE’s establishment and subsequent industry developments, he remarks: ‘After two decades, we’re replacing all our old equipment with state-of-the-art models. 

 

Although older machinery, such as our first-ever laser – a five-metre ZED Instruments model commissioned in December 1999 – is still working, we’re focusing on radically improving production efficiencies and results.’

 

 

And while touring the facility, we spot this laser right next to younger-generation models from the Applied Laser Engineering (ALE) Meridian Hercules range.

CAE started off in a little shed in Witbank, Gauteng, and is now established in a 3 500m² facility located in Redhill, KwaZulu-Natal.

Back to basics

Tony Rich’s two sons, Paul and Neil, have always been involved in the business, even if initially it was just cleaning the production facility! Today, Paul is technical director and Neil is operations director.

Browsing through photos from 1999, one of a much younger Paul, working on the ZED Instruments laser, catches my eye.

According to Paul, CAE utilises the very latest world-leading anilox engraving and coating technologies, offering a wide range of technology options. ‘In certain areas, we’re even running ahead of international trends, thanks to our specialised coating methods,’ he asserts.

 

And brother, Neil, remarks that CAE is moving back to this core business – the development, production and supply of advanced anilox transfer technologies – because that’s where the team’s expertise lie.

In Tony’s view, there’s still a gap in the market for locally-produced anilox rolls.

‘We have all the latest equipment to support the local printing market. By producing these locally, we help reduce commercial, label and flexible packaging printers’ lead times on imported anilox rolls,’ he argues.

Ceramic Anilox Engravers (CAE) is celebrating its two-decade anniversary. Without the hard-working staff members, this milestone wouldn’t have been a reality.

The future is now

The Rich brothers believe that CAE’s new-generation laser-engraved anilox transfer and coating technologies are what sets the company apart from competitors.

‘This includes a bold revolution in advanced cell geometry that’s taking flexographic printing to new levels,’ Paul enthuses.

CAE’s HD MBT system from ALE – the first of its kind in the country and one of only a few worldwide – produces high-definition standard anilox cell geometries from 60 to 2 000lpi, and creates an assortment of custom cell engraving designs.

This HDLE (high-definition laser engraving) features a 500W fibre laser with the latest multibeam set-up for anilox engraving, micro anilox displacement, accurate pulse height and frequency control, and specialised software called Custom Cell Design.

‘The Cobra HDLE anilox transfer technology has been designed with an advanced open cell technology,’ Paul says. ‘We refer to it as Cobra due to its snake-like shape and configuration that allows for high-density coverage while still accommodating finer screen printing.’ 

This is complemented by specially developed new-age coating technologies for CAE’s anilox transfer systems. These are applied via P-Coat thermal coating equipment, allowing for optimum energy transfer and precision. 

Coating technology is one of the most critical aspects to producing unsurpassed quality levels. ‘We’re South Africa’s leading thermal coating expert and our P-Coat system produces two specialised coating technologies – the Pegasus Plus and Black Pearl HD – used extensively in the production of our yCell, xCell and eCell anilox transfer technologies,’ Neil explains. 

CAE is also able to satisfy printers’ requests for an anilox that can produce a high-density, low-viscosity opaque white on various films. 

‘A good-quality white makes a substantial difference to final print results; and our eCell for white has helped many customers meet this requirement with their preferred ink suppliers,’ Tony maintains. 

Because its advanced anilox transfer technology has been refined and developed using a combination of HDLE techniques, Tony confirms, the eCell is the company’s best-seller.

‘Offering all these related products and services has enabled us to help printers around the world,’ Tony adds.

Proudly South African

‘Innovation is a core part of our culture and we’ll continue offering more than our customers expect, whether they’re in South Africa, the rest of Africa, the Middle East, Europe or the US,’ reiterates Paul.

In Tony’s opinion, CAE has achieved these milestones because of the team’s passion for continuously thinking out of the box and opportunities grasped by becoming a proudly South African company, creating cost-savings and quality enhancements for the local and global printing industry. 

‘We’re proud to be the first to make huge capital equipment and technology investments that bring advanced anilox engraving solutions to the South African printing market. Furthermore, we’re the first local company to develop and design new anilox technology that’s been adopted on the global stage,’ Tony avers. 

‘We’re here to stay and service printers’ needs for many decades to come!’ he concludes.

Say cheese CHOOSING the right photographer to take professional shots for important marketing, branding or advertising projects can help elevate a company’s campaign to the next level. Dean Demos has often provided PPM with high-quality photography and efficient service. Looking at the front cover photography and images in this article, it’s evident that Dean has been involved in photography as long as CAE has been in business. ‘I've always been captivated by the fulfilling art of photography,’ says Dean, who first picked up a camera as a young child. ‘Photography has given me the opportunity to push boundaries and experiment with new technologies. It has also opened my eyes to an exciting new world and introduced me to an extraordinary variety of people, places and experiences.’ Dean Demos Photography offers location photography, food and image styling, portrait sittings, and fashion shoots and portfolios. From his modern studio in Kloof, Dean also provides digital imaging and graphic design.
Post Views: 406
Continue Reading
Previous Post

Microwave-and-go cartons

Next Post

Gold Pack Awards finalists

Related Posts

August 2018

Two decades for Foster Packaging

10 September 2018
August 2018

Beyers Chocolates’ signature look

10 September 2018
August 2018

Labels in the spotlight

10 September 2018
Next Post

Gold Pack Awards finalists

To advertise here contact Samantha Moore on 073 195 1313 / Samantha@packagingmag.co.za

Recent Posts

PPM May 2025 FINAL.pdf

May 2025 Magazine

6 June 2025
HESTICO Picture1

Hestico: efficiency in action

12 May 2025
01 PPAfrica25 Wrapetfill ED

Wrapetfill: showcase of value and vibrancy

12 May 2025
PPM Banner 1130x154
Subscriptions

Kgaogelo Khumalo

  • +27 (0)10 594 0342 kgaogelo@packagingmag.co.za
Contact us

Susi Moore

  • +27 (0)10 594 0342 susi@packagingmag.co.za

Glywnnis Wells

    +27 (0)21 762 8825 glywnnis@packagingmag.co.za
Useful links
  • Terms & Conditions
  • Contact us
Find us
top
  • Home
  • About us
  • Back Issues
  • Directory
  • Special Projects
  • Media Kit
  • Events
  • Associations & Partners
  • Privacy Policy
  • POPIA/PAIA & Privacy
Menu
  • Home
  • About us
  • Back Issues
  • Directory
  • Special Projects
  • Media Kit
  • Events
  • Associations & Partners
  • Privacy Policy
  • POPIA/PAIA & Privacy

Copyright © 2024 Packaging and Print Media

No Result
View All Result
  • 404 Error, content does not exist anymore
  • About us
  • April 2010 – Online Magazine
  • April 2011 – Online Magazine
  • April 2012 – Online Magazine
  • April 2013 – Online Magazine
  • April 2014 – Online Magazine
  • April 2015 – Online Magazine
  • April 2016 – Online Magazine
  • April 2017 – Online Magazine
  • April 2018 – Online Magazine
  • April 2019 – B – Online Magazine
  • April 2019 – Online Magazine
  • Articles
  • Associations & Partners
  • August 2009 – Online Magazine
  • August 2010 – Online Magazine
  • August 2011 – Online Magazine
  • August 2012 – Online Magazine
  • August 2013 – Online Magazine
  • August 2014 – Online Magazine
  • August 2015 – Online Magazine
  • August 2016 – Online Magazine
  • August 2017 – Online Magazine
  • August 2018 – Online Magazine
  • Back Issues
  • Contact us
  • December 2010 – Online Magazine
  • December 2011 – Online Magazine
  • December 2012 – Online Magazine
  • December 2013 – Online Magazine
  • December 2014 – Online Magazine
  • December 2015 – Online Magazine
  • December 2016 – Online Magazine
  • Directory
  • Directory (Old)
  • Directory PPD
  • Event Calendar
  • Events
  • FAQ
  • February 2009 – Online Magazine
  • February 2010 – Online Magazine
  • February 2011 – Online Magazine
  • February 2012 – Online Magazine
  • February 2013 – Online Magazine
  • February 2014 – Online Magazine
  • February 2015 – Online Magazine
  • February 2016 – Online Magazine
  • February 2017 – Online Magazine
  • February 2018 – Online Magazine
  • February 2019 – Online Magazine
  • Festive 2018 – Online Magazine
  • Gallery
  • Home
  • Home-Bak
  • January 2010 – Online Magazine
  • January 2011 – Online Magazine
  • January 2012 – Online Magazine
  • January 2013 – Online Magazine
  • January 2014 – Online Magazine
  • January 2015 – Online Magazine
  • January 2016 – Online Magazine
  • January 2017 – Online Magazine
  • January 2018 – Online Magazine
  • January 2019 – Online Magazine
  • July 2009 – Online Magazine
  • July 2010 – Online Magazine
  • July 2011- Online Magazine
  • July 2012 – Online Magazine
  • July 2013 – Online Magazine
  • July 2014 – Online Magazine
  • July 2015 – Online Magazine
  • July 2016 – Online Magazine
  • July 2017 – Online Magazine
  • July 2018 – Online Magazine
  • June 2009 – Online Magazine
  • June 2010 – Online Magazine
  • June 2011 – Online Magazine
  • June 2012 – Online Magazine
  • June 2013 – Online Magazine
  • June 2014 – Online Magazine
  • June 2015 – Online Magazine
  • June 2016 – Online Magazine
  • June 2017 – Online Magazine
  • June 2018 – Online Magazine
  • June 2019 – Online Magazine
  • Login Customizer
  • March 2009 – Online Magazine
  • March 2010 – Online Magazine
  • March 2011 – Online Magazine
  • March 2012 – Online Magazine
  • March 2013 – Online Magazine
  • March 2014 – Online Magazine
  • March 2015 – Online Magazine
  • March 2016 – Online Magazine
  • March 2017 – Online Magazine
  • March 2018 – Online Magazine
  • March 2019 – Online Magazine
  • May 2009 – Online Magazine
  • May 2010 – Online Magazine
  • May 2011 – Online Magazine
  • May 2012 – Online Magazine
  • May 2013 – Online Magazine
  • May 2014 – Online Magazine
  • May 2015 – Online Magazine
  • May 2016 – Online Magazine
  • May 2017 – Online Magazine
  • May 2018 – Online Magazine
  • May 2019 – Online Magazine
  • Media Kit
  • News Categories
  • November 2009 – Online Magazine
  • November 2010 – Online Magazine
  • November 2011 – Online Magazine
  • November 2012 – Online Magazine
  • November 2013 – Online Magazine
  • November 2014 – Online Magazine
  • November 2015 – Online Magazine
  • November 2016 – Online Magazine
  • November 2017 – Online Magazine
  • October 2009 – Online Magazine
  • October 2010 – Online Magazine
  • October 2011 – Online Magazine
  • October 2012 – Online Magazine
  • October 2013 – Online Magazine
  • October 2014 – Online Magazine
  • October 2015 – Online Magazine
  • October 2016 – Online Magazine
  • October 2017 – Online Magazine
  • October 2018 – Online Magazine
  • PDF Text
  • POPIA/PAIA & Privacy
  • PPD Directory
  • Sample Page
  • September 2009 – Online Magazine
  • September 2010 – Online Magazine
  • September 2011 – Online Magazine
  • September 2012 – Online Magazine
  • September 2013 – Online Magazine
  • September 2014 – Online Magazine
  • September 2015 – Online Magazine
  • September 2016 – Online Magazine
  • September 2017 – Online Magazine
  • September 2018 – Online Magazine
  • Special Projects
  • Special Projects OLD
  • Terms & Conditions
  • Test
  • Test – June 2019 Magazine
  • Testimonials
  • testing
  • TopPages
  • WPMS HTML Sitemap

© 2025 JNews - Premium WordPress news & magazine theme by Jegtheme.

X